Finally! The much anticipated Surfari mobile build out is here!


For those who don't know, I bought an 89 Toyota pickup that is already familiar with life below the border, in fact the truck was already modified for the rough roads in Mexico before I bought it. The suspension system on the truck allows me to make it hard or soft. Once we hit the dirty washboard roads all I have to do is hop out, twist a knob and we can drive the roads at 40-50 mph instead of 10-20 mph. The bottom line is a bumpy road is a comfy road. The price was right and the previous owner was happy to see his truck leave for another adventure.
The truck and I visited my brother Ross for a makeover a couple weeks ago, and boy does it look different. Ross was the mastermind behind the project and knew exactly what had to be done in order to get this truck ready for the long haul. I on the other hand was there to pay for everything and lend a helping hand when needed, but for the most part my job was to stay out of the way.
After Ross' birthday extravaganza, we shook off our hangovers and started the build out. Ross had already lined up a lumber rack for the truck. That was the first project. Little did I know he had a few ideas up his sleeve. We got the lumber rack on and headed out to a friends farm to weld the puppy on. Ross informed me that we would be adding a flat mesh grate on top of the lumber rack for better storage; which is also convenient as a second story sun roof and or surf lookout. Genius, Right? Ross is full of ideas like this.
We also lined up two spare 33'' tires which are an absolute necessity for the roads we will come into contact with. Again, Ross knew exactly where and how to mount these tires on the new lumber rack. He welded a place for the tires right above the cab of the truck and to top it off he set it up so the tires would be sitting flush with the frame and could easily be locked down. He basically customized a regular lumber rack into an open, second-story penthouse.
My main job while Ross welded everything together was to sand and primer down every scrape or blemish on the truck. As you know there is a lot of rain in central America, and once that rain got to us we would be one rusty truck. By the time I finished primering the truck it looked like a cheetah. Once we saw Jana's reaction to the cheetah primer though, we decided we needed to clean it up. We taped everything off and gave it a nice and organized "Mad Max" look.
To give it the real off road touch, Ross gave me 4 KC lights for the front and rear of the truck. Ross wired it all together adding 2 switches in the cab so I can turn them on while driving. The lights are so bright I will be able to light up an entire soccer field, and that will go over great with the locals down south.
The next move was to build out the interior truck bed, or should I say bedroom? We took all kinds of measurements and started cutting the plywood. Ross made the cuts and I painted the wood. We glued and drilled and crossed our fingers that the new bed would fit in the back of the truck. Luck was on our side, the cabinet box fit like a glove. Now that the bed was made it was time to make the drawers that slid into and underneath the bed. A few splinters and beers later we were good to go.
Now it was time to get the camper shell back on and make sure it was water proof. It took a few trips to the hardware store to get the right amount of weather tape, but in the end, we got it done.
I added a 4 foot high lift jack to the list and Ross locked that down on the roof with a shovel attached so that those who want it, can't get it. Ross showed me how the high lift jack and some rope could also be used as a winch in case of an emergency. Which was good to know; because I didn't know.
After three long days of drinking, oops, I mean working on the truck, we had finished. All that was left to be done was packing and organizing. Jana and I had some downsizing to do and I don't want to take anymore of your time. Thanks for reading, we'll be in touch.
Oh yea! Thanks again so much for your help Ross, this trip would not be as much fun if you didn't get involved. The Surfari Mobile is complete I couldn't be happier.